{"id":128,"date":"2024-03-29T12:26:31","date_gmt":"2024-03-29T12:26:31","guid":{"rendered":"http:\/\/dev.agtindia.co.in\/kongu-enginears\/?page_id=128"},"modified":"2024-04-05T13:00:44","modified_gmt":"2024-04-05T07:30:44","slug":"ourinfra","status":"publish","type":"page","link":"https:\/\/konguindia.com\/ourinfra\/","title":{"rendered":"Our Infrastructure"},"content":{"rendered":"
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Our Infrastructure<\/span> <\/h3>\n<\/section>\n
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OUR MANUFACTURING FACILITY<\/span> <\/h5>\n<\/p><\/div>\n
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Our four manufacturing facilities are located in close proximity to each other within the Industrial
\n Zones of Coimbatore, Tamil Nadu, India, and collectively occupy an area of around 228,000 square feet.\n <\/p>\n<\/p><\/div>\n

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Well equipped with more than 85 World-class machines such as:<\/p>\n<\/p><\/div>\n

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CNC Turning Centres & Turn Mill Centres<\/h5>\n<\/p><\/div>\n<\/p><\/div>\n
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CNC Turning with
\n Robotic loader<\/h5>\n<\/p><\/div>\n<\/p><\/div>\n
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CNC Vertical Machining Centres
\n Single & Twin Spindle<\/h5>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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CNC Vertical
\n Turning Lathe<\/h5>\n<\/p><\/div>\n<\/p><\/div>\n
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Cold Tube
\n Pilgering Machine<\/h5>\n<\/p><\/div>\n<\/p><\/div>\n
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SIERRA (Made in USA) –
\n Skiving and Roller Burnishing
\n Machine (SRB)<\/h5>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Stainless Steel
\n Tube mill<\/h5>\n<\/p><\/div>\n<\/p><\/div>\n
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Automatic Tube
\n Cutting Machines<\/h5>\n<\/p><\/div>\n<\/p><\/div>\n
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Robotic welding
\n Machines for
\n MIG & TIG<\/h5>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Presses – Hydraulic,
\n Pneumatic and
\n Hydro Pneumatic<\/h5>\n<\/p><\/div>\n<\/p><\/div>\n
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Other Minimal
\n Conventional
\n Machines.<\/h5>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n
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CNC MACHINING DIVISION<\/span><\/h5>\n<\/p><\/div>\n
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We have CNC machining facility equipped with high-precision machines such as MAZAK,<\/strong>
\n TSUGAMI,<\/strong> DAWOO,<\/strong> DMG MORI SEIKI,<\/strong>
\n DOOSAN,<\/strong>HWACHEON,<\/strong> OKUMA & HOWA,<\/strong>HITACHI
\n SEIKI,<\/strong>LMW & ACE<\/strong>\n <\/p>\n<\/p><\/div>\n

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CNC Turning Center<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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CNC Turn mill center<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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CNC Vertical Machining Center<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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CNC vertical Turret Lathe<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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ROBOTIC WELDING DIVISION<\/span><\/h5>\n<\/p><\/div>\n
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Our Welding cell is equipped with 4 Fanuc Robot with Lincoln & Fronius Electric MIG welding attachmerts 12 Kemppi – Rotary & Linear Tig Welding machines. Using the capabilities, we are producing high-quality welding as per international standards without manual intervention<\/p>\n<\/p><\/div>\n

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HYDRAULICS DIVISION<\/span><\/h5>\n
SIERRA (USA) – Skiving and Roller Burnishing, Honing<\/h6>\n<\/p><\/div>\n
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Capacity<\/h5>\n<\/p><\/div>\n
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Bore Dia 40 to 200mm X length 2000mm (6Ft) Max<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Inches Size Live Tools<\/h5>\n<\/p><\/div>\n
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from 1.75inch
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Metric Size Live Tools<\/h5>\n<\/p><\/div>\n
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from 40mm
\n to 120mm<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Leak Testing<\/h5>\n<\/p><\/div>\n
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Test carried out as per Standard,Customer Requirement<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n

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TUBE COLD ROLLING<\/span><\/h5>\n<\/p><\/div>\n
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We have 4 Lines of Cold Rolling, can produce Cold Rolled Tubes in
\n Carbon Steel and Stainless Steel<\/p>\n<\/p><\/div>\n

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Capacity up to 500 Tons per month<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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STAINLESS STEEL TUBE MILL<\/span><\/h5>\n<\/p><\/div>\n
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Stainless Steel Welded Tubes<\/p>\n<\/p><\/div>\n

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Range<\/h5>\n<\/p><\/div>\n
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Dia 20 to 150mm<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Thickness<\/h5>\n<\/p><\/div>\n
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0.20 – 4.00mm<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Material<\/h5>\n<\/p><\/div>\n
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SS (200 Series,300 Series & 400 Series)<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n

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FIBER LASER TUBE CUTTING MACHINE<\/span><\/h5>\n<\/p><\/div>\n
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Fiber Laser Tube Cutting Machine for precise cutting of Stainless steel and Carbon Steel Tubes<\/p>\n<\/p><\/div>\n

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Size Range<\/h5>\n<\/p><\/div>\n
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Dia 15 to 168mm<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Thickness<\/h5>\n<\/p><\/div>\n
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0.20 – 8.00mm<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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AUTOMATIC TUBE CUTTING MACHINE<\/span><\/h5>\n<\/p><\/div>\n
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Our Tube cutting cell having 5 automatic & 1 semi automatic tube cutting machines imported from Japan & Taiwan By using this capabilities , Kongu Enginea<\/span>rs can produces 1 Million cut parts per month<\/p>\n<\/p><\/div>\n

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QUALITY ASSURANCE DIVISION<\/span><\/h5>\n<\/p><\/div>\n
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Quality Assurance is the utmost responsibility of every employee at Kongu Enginea<\/span>rs and is actively supported,
promoted, and maintained as an internal culture. We generate a Process Flow and Control Plan for each part.<\/p>\n<\/p><\/div>\n

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To maintain consistency in all levels, we practice,<\/p>\n<\/p><\/div>\n

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7 QC Tools<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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8D Analysis<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Failure mode effective analysis<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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GEMBA Analysis<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Why-Why Analysis<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Poka Yoke<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Advantages<\/h5>\n<\/p><\/div>\n