Infra

Our Manufacturing Facility

Our four manufacturing facilities are located in close proximity to each other within the Industrial Zones of Coimbatore, Tamil Nadu, India, and collectively occupy an area of around 228,000 square feet.

Well equipped with more than 130 World-class machines such as:

CNC Turning Centres & Turn Mill Centres

CNC Turning with Robotic loader

CNC Vertical Turning Lathe

CNC Vertical Machining Centres

CNC Horizontal Machining Centre

Tube Pilgering Machine

SIERRA (Made in USA) - Skiving and Roller Burnishing Machine (SRB)

Stainless Steel Tube mill

Automatic Tube Cutting Machines

Robotic welding Machines for MIG & TIG

Presses - Hydraulic, Pneumatic and Hydro Pneumatic

Other Minimal Conventional Machines

CNC Machining Division

Our CNC machining facility is equipped with high-precision machines from globally reputed brands:

CNC Turning Center
CNC Turn Mill Center
CNC Vertical Turret Lathe
CNC Vertical Machining Center
CNC Horizontal Machining Center

Robotic Welding Division

Our Welding cell is equipped with 8 Fanuc Robots with Fronius & Lincoln Electric MIG welding attachments, 12 Kemppi - Rotary & Linear Tig Welding machines. Using the capabilities, we are producing high-quality welding as per international standards without manual intervention

Hydraulics Division

SIERRA (USA) - Skiving and Roller Burnishing SRB - 7 Lines

Capacity

Bore Dia 38.10 to 220mm X Minimum length 150mm to Maximum length 8250mm (27ft.)

Inches Size Live Tools

from 1.50 inch to 5 inch

Metric Size Live Tools

from 40mm to 200mm

Leak Testing Rig

Test carried out as per Standard,Customer Requirement

Honing

Capacity

Bore Dia 20 to 200mm X length 6100mm (20Ft) Max

Tube Cold Rolling PILGER

We have 4 Lines of Cold Rolling, can produce Cold Rolled Tubes in Carbon Steel and Stainless Steel

Capacity

up to 500 Tons per month

Range

Dia 25mm to 150mm

Stainless Steel Tube Mill

Stainless Steel Welded Tubes - 3 Lines

Range

Dia 12mm to 150mm

Thickness

0.20 - 4.00mm

Material

SS (200 Series,300 Series & 400 Series)

Fiber Laser Tube Cutting Machine

Fiber Laser Tube Cutting Machine for precise cutting of Stainless steel and Carbon Steel Tubes - 2 Lines

Size Range

Dia 15 to 168mm

Thickness

0.20 - 8.00mm

Automatic Tube Cutting Machine

Our Tube cutting cell having 6 automatic tube cutting machines imported from Japan & Taiwan By using this capabilities, Kongu Enginears can produces 1 Million cut parts per month

Quality Assurance Division

Quality Assurance is the utmost responsibility of every employee at Kongu Enginears and is actively supported, promoted, and maintained as an internal culture. We generate a Process Flow and Control Plan for each part.

To maintain consistency in all levels, we practice,

7 QC Tools

8D Analysis

Failure mode effective analysis

GEMBA Analysis

Why-Why Analysis

Poka Yoke

Metrology & Inspection

  • Quality Management System with accordance ISO 9001:2015, ISO 45001:2018, IATF 16949:2016
  • Verifies the acceptability of parts
  • Performs testing to customer requirements
  • Ensures calibration of instruments

Stereo Zoom Microscope for Weld Penetration Analysis

MarShaft SCOPE 750 plus

Spectrometer

Contour Measuring Instrument

Horizontal Profile Projector

Universal Testing Machine, Brinell & Rockwell Hardness Tester

Salt Spray Test Chamber

2D Height Master

Raw Materials

We have strong supplier base Globally to feed our requirements as per ASTM A106 Grade B, SAE 1018, SAE 1020, ST 52, other standards & Special Steels.

Ensured OTD
Continuous workflow with adequate raw materials
Sufficient Stock of raw materials

Finished Products

Kongu’s vast experience facilitated rating with the majority of its customers has given it a preferential status for sourcing of critical Tubular-components.

Warehousing provides logistics by Just-in-Time (JIT), 2 BIN system.