Our Infrastructure

OUR MANUFACTURING FACILITY

Our four manufacturing facilities are located in close proximity to each other within the Industrial Zones of Coimbatore, Tamil Nadu, India, and collectively occupy an area of around 228,000 square feet.

Well equipped with more than 85 World-class machines such as:

CNC Turning Centres & Turn Mill Centres
CNC Turning with Robotic loader
CNC Vertical Machining Centres Single & Twin Spindle
CNC Vertical Turning Lathe
Cold Tube Pilgering Machine
SIERRA (Made in USA) - Skiving and Roller Burnishing Machine (SRB)
Stainless Steel Tube mill
Automatic Tube Cutting Machines
Robotic welding Machines for MIG & TIG
Presses - Hydraulic, Pneumatic and Hydro Pneumatic
Other Minimal Conventional Machines.
CNC MACHINING DIVISION

We have CNC machining facility equipped with high-precision machines such as MAZAK, TSUGAMI, DAWOO, DMG MORI SEIKI, DOOSAN,HWACHEON, OKUMA & HOWA,HITACHI SEIKI,LMW & ACE

CNC Turning Center

CNC Turn mill center

CNC Vertical Machining Center

CNC vertical Turret Lathe

ROBOTIC WELDING DIVISION

Our Welding cell is equipped with 4 Fanuc Robot with Lincoln & Fronius Electric MIG welding attachmerts 12 Kemppi - Rotary & Linear Tig Welding machines. Using the capabilities, we are producing high-quality welding as per international standards without manual intervention

HYDRAULICS DIVISION
SIERRA (USA) - Skiving and Roller Burnishing, Honing
Capacity

Bore Dia 40 to 200mm X length 2000mm (6Ft) Max

Inches Size Live Tools

from 1.75inch
to 4 inch

Metric Size Live Tools

from 40mm
to 120mm

Leak Testing

Test carried out as per Standard,Customer Requirement

TUBE COLD ROLLING

We have 4 Lines of Cold Rolling, can produce Cold Rolled Tubes in
Carbon Steel and Stainless Steel

Capacity up to 500 Tons per month

STAINLESS STEEL TUBE MILL

Stainless Steel Welded Tubes

Range

Dia 20 to 150mm

Thickness

0.20 - 4.00mm

Material

SS (200 Series,300 Series & 400 Series)

FIBER LASER TUBE CUTTING MACHINE

Fiber Laser Tube Cutting Machine for precise cutting of Stainless steel and Carbon Steel Tubes

Size Range

Dia 15 to 168mm

Thickness

0.20 - 8.00mm

AUTOMATIC TUBE CUTTING MACHINE

Our Tube cutting cell having 5 automatic & 1 semi automatic tube cutting machines imported from Japan & Taiwan By using this capabilities , Kongu Enginears can produces 1 Million cut parts per month

QUALITY ASSURANCE DIVISION

Quality Assurance is the utmost responsibility of every employee at Kongu Enginears and is actively supported,
promoted, and maintained as an internal culture. We generate a Process Flow and Control Plan for each part.

To maintain consistency in all levels, we practice,

7 QC Tools

8D Analysis

Failure mode effective analysis

GEMBA Analysis

Why-Why Analysis

Poka Yoke

Advantages

  • Quality Management System with accordance
    ISO 9001:2015, ISO 45001:2018, IATF 16949:2016

  • Verifies the acceptability of parts

  • Performs testing to customer requirements

  • Ensures calibration of instruments

WAREHOUSE
Raw Materials

We have strong supplier base Globally to feed our requirements as per ASTM A106 Grade B, SAE 1018, SAE 1020, ST 52, other standards & Special Steels.

  • Ensured OTD

  • Continuous workflow with adequate raw materials

  • Sufficient Stock of raw materials

Finished Products

Kongu’s vast experience facilitated rating with the majority of its customers has given it a preferential status for sourcing of critical Tubular-components.

Warehousing provides logistics by Just-in-Time (JIT), 2 BIN system.